Comparing Dewalt vs Milwaukee Power Tools

When it comes to power tools, two brands stand out above the rest: Dewalt and Milwaukee. If you’ve ever wondered which brand to choose, you’re not alone. Both brands are well-respected, and each has its own strengths and weaknesses.

Brand History

Dewalt

Dewalt has been a staple in the power tool industry since 1924. Known for its rugged and durable tools, Dewalt caters to both professionals and DIY enthusiasts. The company has a reputation for producing high-quality, reliable tools designed to withstand tough conditions.

Milwaukee

Founded in 1924, Milwaukee is another powerhouse in the world of power tools. The brand is known for its innovation and high-performance tools. Milwaukee focuses on providing solutions for professionals who require durability and advanced features.

Power Tool and Battery Comparison

When evaluating power tools and their battery systems, DeWalt and Milwaukee stand out as two leading brands, each with its distinct strengths. The following comparison explores how each brand's tools and battery technologies stack up, highlighting the key differences in performance, run time, and overall user experience.

1. Impact Drivers

DeWalt DCF887

• Torque: 1825 in-lbs
• Speed Settings: 3 (0-1000, 0-2800, 0-3250 RPM)
• Weight: 3.4 lbs
• Testing Results:
• Performance: Praised for its high torque and ability to handle tough tasks.
  • Pros: Durable build, good balance, and reliability.
  • Cons: Heavier compared to some competitors, which might affect prolonged use.

Milwaukee M18 Fuel 2853-20

• Torque: 2000 in-lbs
• Speed Settings: 4 (0-1000, 0-2500, 0-3200 RPM)
• Weight: 3.1 lbs
• Testing Results:
  • Performance: Excellent power and speed, with superior control due to the 4-mode drive control.
  • Pros: Compact and lightweight, advanced technology, very fast charging.
  • Cons: Higher cost compared to some other models.

2. Oscillating Multi-Tools

DeWalt DCS355D1

• Oscillation Speed: 0-30,000 OPM
• Weight: 3.3 lbs
• Testing Results:
• Performance: Effective for various tasks like cutting and sanding.
  • Pros: Tool-free accessory changes, reliable performance.
  • Cons: Slightly less powerful than some competitors in heavy-duty applications.

Milwaukee M18 Fuel 2626-20

• Oscillation Speed: 10,000-20,000 OPM
• Weight: 3.1 lbs
• Testing Results:
  • Performance: High oscillation speeds, versatile, and effective.
  • Pros: Quick-change system, high performance, durable build.
  • Cons: Higher noise levels compared to some models.

3. Miter Saws

DeWalt DWS780

• Blade Size: 12-inch
• Cut Capacity: 16-inch crosscut
• Weight: 56 lbs
• Testing Results:
  • Performance: Accurate cuts with reliable cross-cutting system.
  • Pros: XPS light system enhances visibility, adjustable bevels.
  • Cons: Bulky and heavy, making it less portable.

Milwaukee M18 Fuel 2739-20

• Blade Size: 12-inch
• Cut Capacity: 14-inch crosscut
• Weight: 50 lbs
• Testing Results:
  • Performance: High cutting capacity, efficient performance with a strong motor.
  • Pros: Innovative features, well-balanced for a cordless model.
  • Cons: More expensive, with less weight support compared to corded models.

4. Cordless Circular Saws

DeWalt DCS570B

• Blade Size: 7-1/4 inch
• Cut Depth: 2-9/16 inch at 90°
• Weight: 8.8 lbs
• Testing Results:
  • Performance: Good power and cutting depth.
  • Pros: Durable, efficient cutting.
  • Cons: Heavier than some competitors, which may affect maneuverability.

Milwaukee M18 Fuel 2732-20

• Blade Size: 7-1/4 inch
• Cut Depth: 2-1/2 inch at 90°
• Weight: 8.6 lbs
• Testing Results:
  • Performance: High RPM and efficiency, effective cutting.
  • Pros: Lightweight, good battery life, high performance.
  • Cons: Price is on the higher side.

5. Cordless Drills

DeWalt DCD791D2

• Torque: 575 in-lbs
• Speed Settings: 2 (0-550, 0-2000 RPM)
• Weight: 3.4 lbs
• Testing Results:
  • Performance: Strong torque and good battery life.
  • Pros: Compact, balanced, and durable.
  • Cons: Chuck can be difficult to handle for some users.

Milwaukee M18 Fuel 2804-20

• Torque: 1,200 in-lbs
• Speed Settings: 2 (0-550, 0-2,000 RPM)
• Weight: 3.2 lbs
• Testing Results:
  • Performance: High torque with advanced features.
  • Pros: Compact and ergonomic, excellent battery life.
  • Cons: Higher cost compared to other models.

6. Cordless Reciprocating Saws

DeWalt DCS367B

• Stroke Length: 1-1/8 inch
• Speed: 0-2,900 SPM
• Weight: 5.1 lbs
• Testing Results:
  • Performance: Strong cutting power with a compact design.
  • Pros: Easy to use, durable.
  • Cons: Slightly less powerful for very tough materials.

Milwaukee M18 Fuel 2720-20

• Stroke Length: 1-1/4 inch
• Speed: 0-3,000 SPM
• Weight: 6.0 lbs
• Testing Results:
  • Performance: High speed and cutting power.
  • Pros: Powerful, ergonomic, effective for heavy-duty tasks.
  • Cons: Heavier than some other models.

7. Cordless Routers

DeWalt DCS391B

• Speed: 16,000-27,000 RPM
• Weight: 3.5 lbs
• Testing Results:
  • Performance: Good precision and adjustable settings.
  • Pros: Reliable performance, good for detailed work.
  • Cons: Slightly heavy for extended use.

Milwaukee M18 Fuel 2723-20

• Speed: 10,000-31,000 RPM
• Weight: 4.0 lbs
• Testing Results:
  • Performance: High power with variable speed control.
  • Pros: Lightweight, versatile, and effective.
  • Cons: Price can be higher.

8. Cordless Rear Handle Worm Drive Circular Saws

DeWalt DCS576B

• Blade Size: 7-1/4 inch
• Cut Depth: 2-7/16 inch at 90°
• Weight: 11.6 lbs
• Testing Results:
  • Performance: Strong cutting power and durable build.
  • Pros: High torque, effective for tough cuts.
  • Cons: Heavy, which can affect maneuverability.

Milwaukee M18 Fuel 2732-20

• Blade Size: 7-1/4 inch
• Cut Depth: 2-1/2 inch at 90°
• Weight: 10.2 lbs
• Testing Results:
  • Performance: High cutting efficiency and power.
  • Pros: Lightweight compared to competitors, good speed.
  • Cons: Higher price point.

9. Cordless Jigsaws

DeWalt DCS331B

• Stroke Length: 1 inch
• Speed: 0-3,000 SPM
• Weight: 5.0 lbs
• Testing Results:
  • Performance: Effective for various cuts with adjustable settings.
  • Pros: Durable, versatile.
  • Cons: Heavier, which may affect user comfort over time.

Milwaukee M18 Fuel 2737-20

• Stroke Length: 1 inch
• Speed: 0-3,500 SPM
• Weight: 5.1 lbs
• Testing Results:
  • Performance: High speed and precision with tool-free blade changes.
  • Pros: Lightweight, excellent battery performance.
  • Cons: Higher noise levels.

10. 12V Cordless Impact Drivers

DeWalt DCF801F2

• Torque: 1,400 in-lbs
• Speed Settings: 3 (0-1,000, 0-2,800, 0-3,200 RPM)
• Weight: 2.4 lbs
• Testing Results:
  • Performance: Compact with good torque for light to medium tasks.
  • Pros: Portable and powerful.
  • Cons: Limited to lighter applications.

Milwaukee M12 Fuel 2553-20

• Torque: 1,300 in-lbs
• Speed Settings: 4 (0-1,000, 0-2,500, 0-3,200 RPM)
• Weight: 2.3 lbs
• Testing Results:
  • Performance: High torque in a compact form with multiple modes.
  • Pros: Excellent for tight spaces, high performance.
  • Cons: Can be pricier.

11. Nail Guns

DeWalt DCN680D1

• Type: 16-gauge finishing nailer
• Weight: 5.0 lbs
• Testing Results:
  • Performance: Accurate with tool-free depth adjustment.
  • Pros: Good for finishing work, reliable.
  • Cons: Less powerful compared to some other nailers.

Milwaukee M18 Fuel 2746-21

• Type: 16-gauge finish nailer
• Weight: 4.9 lbs
• Testing Results:
  • Performance: Powerful with efficient depth adjustment.
  • Pros: High performance, durable.
  • Cons: Higher cost, could be complex for beginners.

Overview Power Tool Comparison

DeWalt Tools:

• Strengths: Known for durability and robust build quality. Offers reliable performance across a range of applications.
• Drawbacks: Often heavier and bulkier compared to Milwaukee, with some tools lacking the advanced features found in competitors.

Milwaukee Tools:

• Strengths: Features innovative technology and ergonomic designs. Notable for high performance and efficient battery usage.
• Drawbacks: Generally higher in cost, and some models may have complex features that require a learning curve.

Both brands excel in different aspects, with DeWalt focusing on reliability and ruggedness and Milwaukee on advanced features and user comfort.

Battery Performance Comparison

1. Battery Technology and Types

DeWalt:

• Battery Series: Primarily uses the 20V MAX and 12V MAX battery platforms.
• Battery Types: Lithium-ion batteries with varying amp-hour (Ah) ratings.
• Advanced Features: DeWalt batteries often feature Cell and Battery Management Systems for longer life and safety, and their latest XR (Extended Runtime) batteries are designed for high performance and extended usage.

Milwaukee:

• Battery Series: Uses the M12 (12V) and M18 (18V) battery platforms.
• Battery Types: Lithium-ion batteries with various Ah ratings, including the REDLITHIUM and REDLITHIUM HIGH OUTPUT batteries.
• Advanced Features: Milwaukee’s batteries incorporate REDLINK PLUS™ Intelligence for communication between the battery, tool, and charger to optimize performance and prevent overload.

2. Performance Metrics

20V MAX vs. M18 Batteries:

DeWalt 20V MAX:

• Battery Capacity: Commonly available in 1.5Ah, 3.0Ah, 4.0Ah, and 5.0Ah configurations.
• Performance:
  • 1.5Ah batteries provide shorter run times and are typically used in lighter tools.
  • 5.0Ah batteries offer extended run times and are ideal for more demanding tasks.
  • The XR batteries enhance performance with higher capacity and faster charging.

Milwaukee M18:

• Battery Capacity: Available in 1.5Ah, 3.0Ah, 5.0Ah, and 6.0Ah configurations, with the HIGH OUTPUT versions offering up to 12.0Ah.
• Performance:
  • 1.5Ah batteries are compact and suitable for less intensive applications.
  • 6.0Ah and HIGH OUTPUT batteries deliver extended run times and are designed for heavy duty tasks.
  • REDLITHIUM batteries offer superior performance in cold weather and longer life cycles.

3. Run Time and Efficiency

Impact Drivers:

DeWalt DCF887 with 5.0Ah Battery:

• Run Time: Approximately 75 minutes of continuous use.
• Efficiency: Provides a balance of power and run time, suitable for extensive work.

Milwaukee M18 Fuel 2853-20 with 5.0Ah Battery:

• Run Time: Up to 80 minutes of continuous use.
• Efficiency: High torque and speed with efficient battery usage, known for faster charging and longer runtime.

Cordless Drills:

DeWalt DCD791D2 with 5.0Ah Battery:

• Run Time: Generally up to 75 minutes of continuous drilling.
• Efficiency: Offers good power and durability, with a balanced battery life for moderate to heavy tasks.

Milwaukee M18 Fuel 2804-20 with 5.0Ah Battery:

• Run Time: Up to 90 minutes of continuous use.
• Efficiency: High torque and performance with efficient battery management, known for fast charging and longevity.

Reciprocating Saws:

DeWalt DCS367B with 5.0Ah Battery:

• Run Time: Approximately 60 minutes of cutting.
• Efficiency: Effective for general cutting tasks with decent battery life, though power may be lower in extreme conditions.

Milwaukee M18 Fuel 2720-20 with 5.0Ah Battery:

• Run Time: Up to 80 minutes of cutting.
• Efficiency: High cutting speed and power with excellent battery efficiency, suitable for heavy-duty applications.

4. Charging Times

DeWalt:

• Standard Charger: Charges a 5.0Ah battery in about 1 hour.
• Fast Charger: Charges a 5.0Ah battery in approximately 30 minutes.

Milwaukee:

• Standard Charger: Charges a 5.0Ah battery in about 1 hour.
• Fast Charger: Charges a 5.0Ah battery in approximately 30 minutes.
• Rapid Charger: Available for even faster charging, can charge a 5.0Ah battery in about 30 minutes.

5. Key Differences in Battery Performance

• Run Time: Milwaukee’s REDLITHIUM HIGH OUTPUT batteries often provide slightly longer run times compared to DeWalt’s XR batteries, especially in heavy-duty applications.
• Charging Speed: Both brands offer similar charging speeds with their fast chargers, but Milwaukee’s rapid chargers provide a quicker option.
• Temperature Performance: Milwaukee’s REDLITHIUM batteries generally perform better in extreme temperatures compared to DeWalt’s standard batteries.

Overview Battery Comparison

• DeWalt Batteries: Known for reliability and good performance with various capacities. Their XR series enhances runtime and efficiency, making them suitable for demanding tasks.
• Milwaukee Batteries: Excel in extended run times and efficiency, especially with HIGH OUTPUT and REDLITHIUM technologies. They also tend to perform better in extreme conditions and offer faster charging options.

Both brands offer high-quality batteries, but Milwaukee’s advanced battery technologies provide a slight edge in terms of run time and performance under extreme conditions. DeWalt remains competitive with its robust and reliable battery options.

Customer Support and Warranty

Dewalt

Dewalt offers excellent customer support and a robust warranty program. Most Dewalt tools come with a 3-year limited warranty, 1-year free service, and a 90-day money-back guarantee. This ensures that customers have peace of mind when investing in Dewalt tools.

Milwaukee

Milwaukee also provides strong customer support and comprehensive warranty coverage. Many Milwaukee tools come with a 5-year warranty, reflecting the brand’s confidence in the durability and reliability of their products. Milwaukee’s customer service is known for being responsive and helpful.

Summary and Conclusion

DeWalt Tools:

• Strengths: Known for durability and solid build quality. Reliable performance for a wide range of tasks.
• Drawbacks: Often heavier and bulkier. May lack some advanced features found in competitors.

Milwaukee Tools:

• Strengths: Innovative technology and ergonomic designs. High performance and efficient battery use.
• Drawbacks: Generally more expensive. Some models can be complex and have a learning curve.

Battery Performance:

• DeWalt Batteries: Reliable with good performance and extended runtime, especially with the XR series. Ideal for demanding tasks.
• Milwaukee Batteries: Superior run times and efficiency, particularly with HIGH OUTPUT and REDLITHIUM technologies. Better performance in extreme conditions and faster charging.

Conclusion:

• DeWalt excels in durability, cost and reliability.
• Milwaukee offers advanced features and superior battery performance.

Both brands have their strengths, with DeWalt having advantages with reliability and cost when compared to Milwaukee with superior innovation and battery efficiency.